Single Head Automatic Heavy Duty Laminate Sanding Machine
Your Specialist Manufacturer and Exporter of Laminates Machinery
Unleash unmatched calibration accuracy for your laminate production line. The Parishram Technocrats Single Head Automatic Sanding Machine is the definitive Heavy Duty HPL Sanding Machine, engineered for continuous operation. It ensures your High-Pressure Laminates (HPL) and Continuous Pressure Laminates (CPL) meet the industry’s most stringent thickness requirements.
Engineered for Perfection: The ±0.01mm Advantage
HPL and CPL calibration demands tolerances in the range of ±0.01mm, and our machine delivers this critical precision consistently. This ultra-high accuracy minimizes material waste, reduces rejection rates, and ensures flawless performance in downstream processes.
For Continuous Pressure Laminate (CPL) lines, this machine is specifically designed to run absolutely synchronously with your upstream laminate press, handling non-flexible, endless workpieces with perfect continuity and speed, essential for top-tier HPL manufacturing.
Engineered for Critical Laminate Calibration Engineered for Critical Laminate Calibration
Our Single Head Heavy Duty Calibrating Machines use specialized technology to ensure that the panel substrate is perfectly dimensioned and prepared for finishing processes.
| Specification | Value |
| Model | Single Head (Top/Bottom Calibration) |
| Sanding Capacity | 24 Sheets per minute |
| Main Roll | Steel Roll (Grooved, Hard Chrome Plated) – Dia. Φ 350mm |
| Pressure Roll | Rubber Roll – Dia. Φ 270mm |
| Sanding Belt Size | 2850 x 1320 mm |
| Main Motor Power | 60 HP |
| Pressure Roll Motor Power | 10 HP |
| Guide Roll Motor Power | 7.5 HP |
| Motorised Jack Screw Power | 2 HP (with Gear Box) |
Key Benefits for Your Business
- Exceptional Precision (±0.01mm): Calibrate laminate thickness with ultra-high accuracy, crucial for both High-Pressure Laminates (HPL) and Continuous Pressure Laminates (CPL). Eliminate inconsistencies for superior product quality.
- Optimized for CPL Production: Features absolute synchronization with upstream presses, essential for handling non-flexible, endless CPL workpieces with perfect precision and continuity.
- Blazing Speed: Achieve incredible efficiency with a sanding speed of 24 sheets per minute, significantly boosting your daily production capacity.
- Robust & Heavy-Duty Construction: Built for demanding, continuous operations, ensuring maximum durability and reliability with minimal downtime.
- Advanced Automatic Control: Features a pressure roll system precisely controlled by a servo drive and PLC, coupled with a display panel (HMI) for auto-setting and cylinder control.
- Superior Power & Componentry: Driven by a powerful 60 HP Main Motor, complemented by 10 HP Pressure Roll and 7.5 HP Guide Roll motors. Equipped with a 350mm Main Steel Roll, Janatics FESTO pneumatic spares, and Schneider electrical fittings for peak performance.
- Largest Belt Size for Performance: Utilizes a 2850 x 1320 mm sanding belt, ensuring optimal contact and efficient material removal for a superior finish.
- Precise Motorized Jack Screw: Includes a 2 HP Motorised Jack screw with Gear Box for highly accurate and stable pressure roll adjustments.
- Enhanced Safety & Control: Features a pneumatic brake with a special cast body (Disk Brake) and a specially designed brake pad for immediate, secure stopping and optimal safety.
Ideal For: Demanding Laminate Production
This Heavy Duty Single Head HPL Sanding Machine is the definitive choice for industries requiring the highest precision and speed:
- High-Pressure Laminate (HPL) Manufacturing: Achieve exact thickness calibration for premium HPL products.
- Continuous Pressure Laminate (CPL) Lines: Ensures seamless synchronization and precise finishing for endless workpieces.
- Specialty Panel Production: Ideal for any application demanding extreme thickness accuracy and a flawless surface.
- Pre-Cutting Preparation: Achieving perfect flatness before the sizing stage is crucial. After calibration, our machines feed material directly to the next step. Consider integrating our equipment with our high-precision Laminate Cutting Machine for optimal flow.
Explore Related Applications
While this machine is dedicated to laminates, our core technology extends to other wood products. For customers dealing with raw timber and non-laminated panels, our Woodworking Sanding Machine offers similar precision for those applications.
Essential Integration for Dust Management
High-speed sanding of laminates and composite panels generates fine, flammable dust. Protect your workforce and machinery by integrating our systems with a high-capacity Industrial Dust Collectors (e.g., Cyclone or Pulse Jet systems) for continuous dust extraction.
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